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TDV6 Thrust Washer Fix
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Ettiene
 


Member Since: 25 Nov 2010
Location: Bloemfontein
Posts: 9

South Africa 
TDV6 Thrust Washer Fix

For the 2.7 Lion Diesel, here's a fix for when the bottom thrust washers fall out, and as we all know, no parts are available!!!

Use Toyota Land Cruiser (2H diesel engine) thrust washers, AE part number W2211, thickness: 2.980mm.

Machine out cap, 1.2mm, as in photo, below:


This gives clearance of .125mm. Drill holes through thrust washer into cap. Countersink thrust washers. Thread holes in cap, lock with 3mm brass screws:


That's it, hope it works for you.
  
Post #746017Thu Jan 13 2011 1:28pm
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Bodsy
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Member Since: 06 Nov 2006
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Seriously... You're going to put that back in your engine....... What happens when one of the screws come out.....
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Post #746019Thu Jan 13 2011 1:30pm
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DG
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United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3
Re: TDV6 Thrust Washer Fix

Ettiene wrote:
hope it works for you.


Shocked
 Existential Phenomenologist.  
Post #746023Thu Jan 13 2011 1:34pm
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The Large One
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England 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

Medic !!!!!
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If you want it, i have it, if i don't have it, i can get it, if i can't get it, they don't make it.. All GENUINE LAND ROVER.
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Post #746039Thu Jan 13 2011 1:57pm
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Ettiene
 


Member Since: 25 Nov 2010
Location: Bloemfontein
Posts: 9

South Africa 

The screw isn't likely to come out since you use Loctite. Have been using this fix on other vehicles for years and never had problems!!! Anyway, if the screw does come out, being brass, it will not do any damage to the crankshaft as it is a softer metal. Many engines use brass thrust washers as standard. Smile
  
Post #746040Thu Jan 13 2011 1:59pm
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Bodsy
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emergency fix perhaps, but mmm.......


Good luck, if it's your D3, let us know how it goes Thumbs Up
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I can update - Clock on Dash/4x4 Screen/3Flash Indicators/SatNav On The Move and other Software updates. Gearbox re-flash/reset etc. 
 
Post #746045Thu Jan 13 2011 2:08pm
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ronp
 


Member Since: 29 Nov 2006
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Scotland 2011 Discovery 4 3.0 SDV6 Landmark LE Auto Fuji WhiteDiscovery 4

Shocked

Ettiene wrote:
if the screw does come out, being brass, it will not do any damage to the crankshaft as it is a softer metal


Sorry, but beg to differ!
Any metal floating around in the sump IS going to do damage to your engine when it comes into contact with moving parts.

Also, I'd reckon if an engine is stripped down to such a degree, then it's worth getting a proper repair or preferably a new part.

This repair is not for me thank you.
 If I could think of anything intelligent, poignant or witty, I'd put it here !!!
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Post #746054Thu Jan 13 2011 2:18pm
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Bodsy
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If the parts not being supplied by LR as they only want half engines, then I can understand seeking alternatives for sure.

In reality, the con rod is likely to cover part of that area with the lip, so the screw would be worn down slowly rather than just being released into the engine oil.

You've obviously got some decent experience with engine re-building, so if you've used this method before, then OK.

I'd prefer not to, but when needs must Thumbs Up
 How To ? - Change your Brake Disks Pads Shoes Sensors August 2011 NEW V1.6a
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If you like a lot of chocoloate on your biscuit.....
Disco3Club
I can update - Clock on Dash/4x4 Screen/3Flash Indicators/SatNav On The Move and other Software updates. Gearbox re-flash/reset etc. 
 
Post #746060Thu Jan 13 2011 2:31pm
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NoDo$h
 


Member Since: 02 May 2006
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United Kingdom 

I think you're all missing a trick here. What we need to know is:

What wheel/tyre combo is Etienne using?
 You cannot begin to comprehend the immensity of the Censored I do not give.  
Post #746064Thu Jan 13 2011 2:34pm
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Bodsy
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Well I made my comments on the assumption he'd be using 17" wheels Al, Not sure of the outcome if he was on 18's....

Wink
 How To ? - Change your Brake Disks Pads Shoes Sensors August 2011 NEW V1.6a
Java Black
Clubs MTR – MANTEC – RAI – Traxide – Engel - Tree Sliders
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If you like a lot of chocoloate on your biscuit.....
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I can update - Clock on Dash/4x4 Screen/3Flash Indicators/SatNav On The Move and other Software updates. Gearbox re-flash/reset etc. 
 
Post #746068Thu Jan 13 2011 2:39pm
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Ettiene
 


Member Since: 25 Nov 2010
Location: Bloemfontein
Posts: 9

South Africa 

Thanks for the concern with this fix guys. If you've see the thrust washers in the cap, as they were manufactured/assembled, you'll see they dangle about! Time will tell, but I think I've got a better solution here than the original.

Wheel/tyre combo 255/60R18
  
Post #746097Thu Jan 13 2011 3:27pm
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Bodsy
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Member Since: 06 Nov 2006
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Ettiene wrote:
Wheel/tyre combo 255/60R18



Oh Censored !
 How To ? - Change your Brake Disks Pads Shoes Sensors August 2011 NEW V1.6a
Java Black
Clubs MTR – MANTEC – RAI – Traxide – Engel - Tree Sliders
Club MSV2 - Multi-Vehicle
If you like a lot of chocoloate on your biscuit.....
Disco3Club
I can update - Clock on Dash/4x4 Screen/3Flash Indicators/SatNav On The Move and other Software updates. Gearbox re-flash/reset etc. 
 
Post #746101Thu Jan 13 2011 3:31pm
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